Case Studies / Near-shape cutting for aerospace

Near-shape cutting for aerospace

SVC PROFILER  ·  USA  ·  Aerospace

60%less milling time
<18 mopayback
0repositioning steps

The Challenge

A major U.S. builder of fuselages, wings and structural components wanted to cut closer to final shape before the plate ever reached a CNC machine. Titanium, aluminum and superalloys, in thick large-format plate.

  • Remove less material at the milling stage
  • Cut curves and complex profiles in thick plate
  • Eliminate repositioning between cuts
  • Improve accuracy, safety and process continuity

The Solution

The SVC PROFILER cuts curved and angled profiles alongside longitudinal and cross cuts, all in one setup. Nesting software drives the layout, and the machine is Industry 4.0 ready for data capture and remote monitoring.

  • Curved, angled, longitudinal and cross cuts in a single setup
  • Carbide blades for high-speed titanium, aluminum and special steels
  • Vertical clamping, including stacked material
  • Cold cutting — no distortion, no heat-affected zone

The Results

  • Up to 60% reduction in milling time from near-net-shape pre-cutting
  • Continuous accurate cutting with no intermediate repositioning
  • Better material utilization and less waste
  • No manual handling during the cycle
  • Return on investment inside 18 months

Project Overview

Client
One of the leading U.S. aerospace contractors, building complex structures for civil and military aircraft
Year
2024
Technology
SVC PROFILER — vertical bandsaw with Curve Cut technology
Location
USA
Industry
Aerospace

Technology

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